HLS


Hybrid Laser Saw System


The fully automatic Hybrid Laser Saw integrates technologies from both Disco and Synova : Disco’s leading-edge dual-parallel spindle, fully automatic Dicing Saw and Synova’s Laser MicroJet® (LMJ) optical head module. This “2-in 1” turnkey system can dice up to 300 mm wafers in a fully automatic mode from cassette to cassette. This dual-approach offers optimum dicing results, both in throughput and yield, and provides users with the best of both worlds enabling top-quality and high yield processing results.

Axes     Saw XYZ axis Laser MicroJet® XY axis
X-Axis Cutting range 310 mm 310 mm
  Max. cutting speed 01-600 mm/s 01-600 mm/s
Y1-Axis Cutting range 310 mm 310 mm
  Index step 0.1µm 0.1µm
  Positioning accuracy 3 µm 3 µm
  Scale resolution 0.1 µm interpolation 0.1 µm interpolation
  Z1-axis Max. stroke 14.7 (for Ø 2” blade) n/a
    Moving resolution 0.05 µm interpolation  
    Repeating accuracy 1 µm  
    Max. blade size 58 mm  
  Θ-axis Max. rotating angle 380 deg. 380 deg.
  Spindle Output 1.2 kW at 60’000 min -1 n/a
    Rated torque 0.19 Nm  
    Revolution speed range 6’000-60’000 min-1  
Laser Diode pumped solid state Nd:YAG, pulsed
Wavelength 1064 nm or 532 nm
  Average power 50-200W, various laser sources available
Water pump Water pressure 20 to 500 bar
Nozzle diameter 30µm, 35µm, 40µm, 50µm, 60µm, 75µm or 100µm
Utilities Power supply machine

3x200V-240V (basic machine) – 3x400 V optional, with transformer

3x400V (water pump)

1x220V (laser)
  Air Pressure 5-8 bar
  Water pressure cooling 2-4 bar
  Wheel cooling water 14 l/min
  Spindle cooling water 3.0 l/min at 0.3 MPa
Dimension & Weight Dimension        (W x D) 1200x1550x1800 mm
Weight

2050 kg without transformer

2150 with transformer

Download PDF brochure (requires Adobe Reader)